Current business operations have become a gauntlet of ecological upsets, economic downturns, and rapid technological advancement. What was a robust and fool-proof supply chain yesterday can suddenly be obsolete or be missing critical infrastructure tomorrow. As a result, having a supply chain that can bounce back quickly has become paramount to success.
The concept of supply chain flexibility and agility is not new, but it has become increasingly important as global competition intensifies. The ability to quickly and efficiently adjust to changes in customer demands, regulatory requirements, and economic conditions has become essential for businesses to remain competitive and profitable.
What Is Supply Chain Flexibility
While flexibility and agility are deeply interconnected, they are not the same. Having a flexible supply chain means there are built-in ways to respond to the challenges and disruptions that may arise.
This could look like having multiple suppliers for the same parts, using cross-docking or third-party logistics, or investing in technologies like artificial intelligence.
When flexibility is baked into your supply chain, you can reap the benefits of good planning.
- Cost Savings – When companies have multiple sources for the same parts, it can help keep costs down and ensure that the supply chain is not over-reliant on any one supplier.
- Responsiveness – Should customer preferences shift, companies with flexible supply chains can more easily adjust to meet those changes. This can help companies stay competitive and profitable.
- Resilience – Having a flexible supply chain helps companies respond quickly to unexpected events, such as natural disasters or sudden changes in the market. This can help minimize losses and keep operations running smoothly.
The more paths available to use, the easier it will be to stay agile.
What Is Supply Chain Agility
The goal of supply chain agility is to be able to quickly and easily shift resources or alter plans as needed. You might use predictive analytics to anticipate customer needs or use automation to reduce the time it takes to process certain orders.
If you wait too long to respond to a potential disruption in the supply chain, it can become difficult to adjust and costly to recover.
The more interconnected your supply chain is, the more it becomes a challenge to stay agile. Having a plan in place that includes every possible contingency is nearly impossible, but understanding exactly what needs to happen is a huge step in the right direction.
Adopting a flexible and agile supply chain can help your team
- Reduce inventory costs by ensuring you’re not overstocked.
- Increase customer satisfaction by offering a wider range of products and services.
- Increase efficiency by reducing the time it takes to get goods to customers.
- Improve supply chain visibility, allowing you to better anticipate potential disruptions or delays.
Being quick on your feet also allows your team to take advantage of new opportunities within the marketplace. For example, if a particular product suddenly becomes popular, you can use agility to ramp up production quickly. This will keep you at the cutting edge of your field.
Consequences of a Stagnant Supply Chain
We’ve all experienced the effects of a supply chain that is disrupted, whether it be at work or at home during lockdowns. Steadily emptying grocery stores highlighted just how fragile the supply chain can be.
As more and more companies become aware of this potential breakdown, they are focusing on strengthening their process. This means that if you aren’t actively increasing your flexibility and agility, then in the wake of another upset, your customers are likely to find another supplier.
In the B2B sector, this risk is even higher because of the need to establish long-term relationships and maintain a trusted supply chain. Losing vital infrastructure will not only cost you time and money but also affect every company down the line that relies on you.
How To Increase Your Supply Chain Agility and Flexibility
Even the best supply chains can improve, especially with more disruptions on the horizon. Here are a few steps you can take to make your supply chain more adaptable.
Step One: Visibility
Taking the time to map out your entire supply chain allows you to pinpoint any weak spots within it. Look for anything that
- Is only provided by one supplier
- You’ve overstocked
- Could be improved with automation
- Could be replaced with a less expensive option
This overview not only allows you to flag potential for improvement but will also allow your team to map out precisely what needs to be fixed during an emergency. Make sure you include all stakeholders within your company while making this map because the last thing you want is to be blindsided by a vital link in the chain that only IT or marketing knows about.
Step Two: Diversify Your Supplier Base
A diverse supply chain is far more likely to bounce back fast than one that relies on products from one supplier or location exclusively. For every product or service that is a vital part of your business, ensure you have more than one place to get them.
You’ll also want to look into the geographical location of the suppliers you work with. Having three different suppliers won’t do much if they are all located in one area that gets hit by a natural disaster.
The key to successful diversification is relationships. Make sure you have a good rapport with the companies you work with and always look for new opportunities to grow your connections.
Step Three: Digitization
There’s a reason digital transformation has become such a hot-button topic as of late. Utilizing advancements in technology like automation and data-driven decision-making can help you optimize your supply chain with speed and accuracy.
Whether you’re utilizing software to manage the flow of inventory or using data-driven insights to create predictive models, digitization helps create a more agile and responsive system that is capable of adapting quickly to changing conditions.
Having a fully digitized supply chain can help you catch issues faster than ever. With automation handling the manual labour, your team will be free to troubleshoot and find creative solutions.
Step Four: Develop Contingency Plans
No matter how well you plan, there will always be things outside your control. It’s important to be prepared for any potential disaster or disruption, so you don’t get caught off guard.
Identify all the possible disruptions that could occur and create detailed plans of action for each one. Make sure to include both short-term and long-term solutions so that you can respond quickly and know exactly what to do in the event of a crisis.
You’ll also want to make sure that everyone from the C-suite to the ground floor understands how their decisions will impact the supply chain and any potential disruptions that could occur.
Holding regular meetings and workshops not only allows you to stay up to date on any changes but also helps create an open dialogue between departments. They will be ready and willing to work together during a crisis.
The Bottom Line
When it comes down to it, the key to a flexible and agile supply chain is communication. By establishing visibility, diversifying your supplier base, digitizing your processes, and creating a culture of collaboration, you’ll be well on your way to building a successful supply chain for your business.
As the world continues to shift and change, being both flexible and agile becomes more and more vital at every level. Your team should strive to create processes that are both responsive and agile, able to accommodate the ever-evolving needs of the market.
If you’re still at a loss for where to start, you can take a look at the resources Copperberg has to offer. From seminars to exclusive reports to articles like this, Copperberg features everything you need to take your B2B business safely into the future.